Comprehensive Piping Design & Engineering Course

Course Overview

Learn Piping Material Selection, Routing, Layout, Supports, Flexibility, Isometrics, MTO, Plot Plans, and Tie-ins

This course focuses on the engineering and design of piping systems, from conceptual layout through detailed design and fabrication deliverables.

Participants learn how to transform process information into constructable piping designs, including piping material selection, routing, supports, flexibility, isometrics, Layout, Tie-ins and MTO preparation.
The program blends engineering theory with practical field knowledge to ensure designs are safe, compliant, and construction ready.

What You Will Gain

Participants develop practical expertise in:
Piping material selection in accordance with ASME, ASTM, API, and NACE standards
Line class development and piping specification compliance
Piping routing strategy, layout optimization, and plot plan coordination
Pipe support design, flexibility analysis considerations, and constructability review
Isometric extraction and 3D model validation (Plant 3D, PDMS, E3D)
Accurate Material Take-Off (MTO) preparation and quantity verification
Brownfield tie-in planning and shutdown execution strategy
QA/QC integration within engineering deliverables and design documentation

Target Audience

This course is designed for professionals involved in piping engineering and plant design, including:

Piping Engineers and Designers
Mechanical Engineers working with process piping systems
Field Engineers seeking deeper design understanding
QA/QC Engineers reviewing piping deliverables
EPC Project Engineers overseeing design development

It is particularly valuable for professionals working in oil & gas, petrochemical, power, biogas, pulp & paper, and industrial facilities.

Prerequisites

Basic understanding of piping systems and mechanical engineering principles
Familiarity with P&IDs and industrial drawings
Knowledge of ASME B31.3 / B31.8 and related codes (recommended)
Experience with CAD or 3D modeling tools (helpful but not mandatory)

Why Learn From This Trainer

Senior-Level Piping Design & EPC Execution Expertise

This course is delivered by a senior piping design engineer with hands-on experience in conceptual, basic, and detailed engineering for large-scale EPC projects in oil & gas and industrial facilities.

The training reflects real engineering office workflows and field integration challenges — not theoretical drafting exercises.

End-to-End Engineering Perspective

The trainer’s experience spans the full piping lifecycle:

Conceptual design and FEED support
Detailed engineering and fabrication deliverables
Field constructability and installation interface
Design-to-construction coordination
Documentation for inspection, turnover, and client approval

This combination of technical expertise, field insights, and QA/QC awareness ensures participants complete the course with a senior-level piping design mindset, capable of producing designs that are safe, code-compliant, constructable, and cost-effective.

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Course Modules and Detailed Syllabus

Module 1: Piping Design
Fundamentals

Learning Objectives:

Understand the role of a piping designer in EPC projects
Learn how to interpret P&IDs, line classes, and process requirements
Integrate design requirements into layouts, isometrics, and MTO

Topics Covered:

Piping design workflow from conceptual to detailed engineering
P&ID interpretation and line numbering systems
Material class selection based on fluid type, pressure, temperature, and corrosion considerations
Introduction to line lists, material specifications, and piping codes
Integration of piping with process, mechanical, structural, and civil disciplines

Practical Exercises:

Identify line classes on P&ID
Generate preliminary line list for selected process unit

Module 2:Piping Material Selection & Specifications

Learning Objectives:

Select appropriate piping materials for each service and code requirement
Prepare complete Piping Material Specifications (PMS)
Understand code compliance and substitution strategies

Topics Covered:

ASME, ASTM, NACE, API, CSA material standards
Carbon steel, stainless steel, low-alloy steel, clad, Inconel, titanium, and specialty alloys
Temperature, pressure, and corrosion considerations
MOC (Material of Construction) and material class determination
PMS documentation, MTO linkage, and vendor communication

Practical Exercises:

Prepare PMS sheets for various pipelines and mechanical systems
Identify material substitutions without compromising compliance

Module 3: Piping Layout & Plot Plan Development

Learning Objectives:

Optimize piping routes for constructability, operability, and maintenance
Understand plot plan integration with equipment, supports, and structures
Identify routing conflicts and interface challenges

Topics Covered:

Piping routing strategies for greenfield and brownfield projects
Plot plan development: clearances, spacing, access, and safety requirements
Integration with mechanical equipment, supports, and instruments
3D design model utilization (PDMS, E3D, Plant 3D) for layout verification
Clash detection and resolution using NavisWorks or 3D review platforms

Practical Exercises:

Develop a sample plot plan including process equipment, pipe routing, and supports
Identify and resolve potential routing conflicts

Module 4: Pipe Support Design & Flexibility Studies

Learning Objectives:

Design and select appropriate pipe supports and hangers
Perform flexibility and stress analysis for thermal expansion, vibration, and weight load
Optimize support spacing for cost-efficiency and safety

Topics Covered:

Pipe support types: clamps, guides, anchors, springs, and rollers
Load calculation, thermal expansion, and flexibility considerations
Integration of supports into piping isometrics and 3D models
Constructability and maintenance access review

Practical Exercises:

Design pipe support layout for a selected piping system
Verify stress compliance and flexibility using sample calculations

Module 5: Piping Isometric Drawings & Detailing

Learning Objectives:

Convert layouts and P&IDs into detailed isometric drawings for fabrication
Generate weld maps, dimensions, and fabrication notes
Integrate supports, tie-ins, and special components

Topics Covered:

3D model extraction of piping isometrics
Isometric annotation: dimensions, weld symbols, flange types, special fittings
Integration of supports, anchors, guides, and flexibility elements
QC checks and cross-referencing with line lists, MTO, and PMS
Preparing isometrics for fabrication, inspection, and construction

Practical Exercises:

Create a detailed piping isometric for a sample process line
Annotate weld maps and support placement

Material Take-Off (MTO) & Estimation

Learning Objectives:

Prepare accurate material take-offs for pipes, fittings, valves, and supports
Estimate cost and quantity for procurement and construction planning
Link line lists, plot plans, and isometrics to MTO

Topics Covered:

Pipe diameter, wall thickness, and length calculation
Fitting and flange quantity estimation
Valve and specialty item take-off
Cost estimation and procurement linkage
Tie-in and spool material planning

Practical Exercises:

Generate MTO for a 3D piping model
Estimate project cost and identify critical long-lead items

Module 7: Tie-in Planning & Integration

Learning Objectives:

Plan tie-ins with existing systems efficiently
Evaluate risks, sequencing, and accessibility during construction
Coordinate with field engineers, contractors, and QA/QC teams

Topics Covered:

Tie-in design considerations: alignment, welding, and thermal expansion
Brownfield modification strategies
Impact on material estimation and schedule
Collaboration with construction and pre-commissioning teams

Practical Exercises:

Plan a tie-in for an existing plant section
Verify design integration with plot plan and isometrics

Module 8: Project Documentation & QA/QC Integration

Learning Objectives:

Prepare and integrate all project deliverables for handover
Ensure compliance with codes, client standards, and QA/QC requirements

Topics Covered:

Compilation of P&IDs, plot plans, isometrics, line lists, PMS, and MTO
QC documentation: inspection checklists, weld maps, and fabrication notes
Vendor communication, deviations, and approval workflow
Turnover packages for construction, commissioning, and client submission

Practical Exercises:

Create a complete piping design package for a sample project
Perform internal QA/QC check and review

Course Outcomes

By the end of this course, participants will be able to:

Design piping systems from P&ID to isometric fabrication drawings

Select appropriate materials, supports, and flexible routing strategies

Develop MTO, line lists, and plot plans for EPC projects

Plan tie-ins efficiently and coordinate with multidisciplinary teams

Integrate QA/QC best practices into piping design and documentation

Deliver complete, compliant, and cost-effective piping design packages

Standards & Codes Covered

ASME B31.3/B31.8 – Process & Utility Piping
ASME VIII – Pressure Vessels
API 650 / 620 – Storage Tanks
ISO 9001 – Quality Management
ASTM, NACE, BS, CSA – Material & Coating Requirements

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Comprehensive Piping Design & Engineering Course

Course Overview

What You Will Gain

Target Audience

Prerequisites

Why Learn From This Trainer

Course Modules and Detailed Syllabus

Module 1: Piping Design Fundamentals

Learning Objectives:

Topics Covered:

Practical Exercises:

Module 2:Piping Material Selection & Specifications

Learning Objectives:

Topics Covered:

Practical Exercises:

Module 3: Piping Layout & Plot Plan Development

Learning Objectives:

Topics Covered:

Practical Exercises:

Module 4: Pipe Support Design & Flexibility Studies

Learning Objectives:

Topics Covered:

Practical Exercises:

Module 5: Piping Isometric Drawings & Detailing

Learning Objectives:

Topics Covered:

Practical Exercises:

Material Take-Off (MTO) & Estimation

Learning Objectives:

Topics Covered:

Practical Exercises:

Module 7: Tie-in Planning & Integration

Learning Objectives:

Topics Covered:

Practical Exercises:

Module 8: Project Documentation & QA/QC Integration

Learning Objectives:

Topics Covered:

Practical Exercises:

Course Outcomes

Standards & Codes Covered

SERVICES

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Module 1: Piping Design
Fundamentals