Advanced Piping QA/QC Training Course

Inspection, Compliance & Quality Assurance for Piping Systems in Oil & Gas, Petrochemical, and Industrial Projects

Course Overview

New unique introduction

This advanced course focuses on the complete quality lifecycle of piping systems, from engineering handover through fabrication, installation, testing, and final documentation.
Participants gain a structured understanding of how QA/QC integrates with engineering, procurement, construction, and commissioning to ensure full compliance with ASME, API, ISO, and project specifications.

Unlike generic inspection courses, this program emphasizes documentation control, welding compliance, NDT interpretation, and nonconformity prevention, enabling participants to manage piping quality from design to mechanical completion with confidence.

What You Will Gain

Participants will develop practical, field-driven expertise in:

Piping material inspection, traceability & MTC verification
Welding QA/QC, WPS/PQR/WQT review & metallurgical control
NDT methods (RT, UT, MT, PT) and PMI verification
Fabrication and field installation quality assurance
Hydrotesting, reinstatement & mechanical completion control
QA/QC documentation, NCR management & turnover packages

Target Audience

This course is designed for:

Piping QA/QC engineers and inspectors
Welding and NDT professionals
EPC construction and project engineers
Commissioning and pre-commissioning personnel

Prerequisites

Basic knowledge of piping systems and welding processes
Familiarity with ASME, API, ASTM, ISO, NACE or CSA standards
Prior QA/QC or site experience (recommended but not mandatory)

Why Learn From This Trainer

Delivered by a senior piping QA/QC specialist with 20+ years of international EPC experience across engineering offices, fabrication yards, and construction sites worldwide.

Learn more about the traine

Course Highlights

Piping QA/QC Training: Learn best practices for quality assurance
Welding Inspection & Compliance: Control weld quality, review WPS/PQR, prevent defects
NDT & PMI Knowledge: Apply RT, UT, MT, PT, and PMI methods
Material Traceability & PMS: Verify MTCs, heat numbers, and storage
Hydrotesting & Mechanical Completion: Supervise tests, leak detection, reinstatement
Documentation & NCR Management: Prepare complete QA/QC packages and prevent recurring nonconformities

Detailed Course Modules

Course Modules

- QA vs QC vs Inspection roles
- ITPs & hold point management
- Workflow from engineering to handover

Practical: QA/QC workflow mapping for P&ID

Module 2: Codes, Standards & Specifications

- ASME B31 series (B31.1, B31.3, B31.4, B31.8)
- ASME Section IX, ASTM, API, NACE, ISO, CSA
- Project specifications and client standards

Practical: Prepare code-based QA checklist

Module 3: Material Inspection & Traceability

Pipes, fittings, flanges, gaskets, bolting materials
MTC verification (EN 10204 3.1/3.2)
Storage, preservation, and substitution approval
Practical: Traceability audit

Module 4: Welding QA/QC

SMAW, GTAW, FCAW, SAW, GMAW processes
WPS/PQR/WQT review, fit-up inspection, defect prevention
PWHT, hardness checks, metallurgical considerations
Practical: Weld inspection simulation

Module 5: NDT, PMI & Metallurgical Control

RT, UT, MT, PT, PMI techniques
Acceptance criteria per ASME, API, ISO standards
Hardness testing, metallurgical evaluation
Practical: NDT method selection & report review

Module 6: Fabrication & Installation QA/QC

Shop vs field inspection
Spool fabrication inspection sequence
Pipe routing, slope, alignment, and supports verification
Practical: Field inspection simulation

Module 7: Hydrotesting & Pressure Testing QA

- Hydrostatic and pneumatic test preparation
- Venting, draining, leak detection, and reinstatement
- Punch list verification and documentation
Practical: Hydrotest procedure simulation

Module 8: Coating, Painting & Corrosion Protection

Participants receive a course completion certificate confirming attendance and covered topics. These courses are designed to build competence and practical skills rather than replace statutory certifications.

Module 9: QA/QC Documentation, NCRs & Deviations

MDRs, weld maps, NDT reports, and test records
NCR issuance, deviation management, corrective actions
Redline drawings and QA/QC turnover packages
Practical: QA/QC package preparation

Module 10: Mechanical Completion & Handover

Systemization, walkdowns, punch list closure
Mechanical completion certification
Final piping system acceptance
Practical: Walkdown simulation

Module 11: Practical Case Studies & Lessons Learned

Common piping QA/QC failures
Brownfield tie-ins and fabrication challenges
Best practices for senior QA/QC engineers and inspectors
Practical: Root cause analysis exercise

Learning Outcomes

Participants completing this course will be able to:

Implement comprehensive QA/QC systems for piping projects
Verify materials, welding, NDT, and coatings effectively
Control hydrotesting, reinstatement, and mechanical completion activities
Prepare complete QA/QC documentation packages
Identify and prevent recurring nonconformities
Ensure full compliance with international codes and project standards

Standards & Codes Covered

ASME B31.1, B31.3, B31.4, B31.8
ASME Section IX (Welding Qualification)
API 570, API 650/620
ASTM, NACE, SSPC, ISO, CSA
Project and client-specific specifications

Duration & Delivery

Duration: 5–6 days (flexible for half-day modules or blended learning)
Delivery: Classroom, virtual, or blended learning with practical exercises and case studies

Enroll Now to gain hands-on experience from a senior piping QA/QC expert and take your inspection, compliance, and project execution skills to the next level.

Request Training Information

MINI FAQ

How long is this course?

Most sessions run 3–6 days, depending on delivery format and customization level. Modular and half-day sessions can be arranged for corporate training.

What are the prerequisites?

Participants should have a basic understanding of piping, mechanical systems, QA/QC, or construction practices. Field or engineering experience is recommended for maximum benefit.

Is the course theoretical or practical?

This is a hands-on, real-project training course based on actual EPC experience, field case studies, and real inspection or commissioning scenarios.

Is training available online or on-site?

Yes. Training can be delivered as:

Live virtual instructor-led training
On-site corporate training
Hybrid/blended learning programs

Do participants receive a certificate?

Yes. Participants receive a Course Completion Certificate confirming attendance and covered technical topics.

Can the course be customized for our company or project?

Absolutely. Course content can be tailored to:

Company procedures
Project specifications
Client standards
Specific project phases

How do we request a proposal or schedule training?

Upcoming course dates
Corporate training proposals
Customized training programs

SERVICE

Inspection

Training

Consultation

EPCI Canada Inc.

OUR Company